Company Profile
Optio Systems is a global provider of process control systems for the animal feed, grain, paint, and specialist chemical manufacturing industries. It was formed through the combination of market-leading brands DSL and Datastor and has rebranded toOptio Systems, underscoring a unified approach to intelligent, efficient, and controlled production. The company has installed and supported more than 200 process control systems globally, with a sales and engineering presence in the UK and North America, reflecting a robust international footprint. Optio Systems serves manufacturers across a range of industries, helping them streamline operations, reduce downtime, and maintain consistent product quality. A highlight of Optio Systems’ capabilities is the Imperium4 process control system, a browser-based, configurable solution designed for Industry 4.0. Imperium4 is described as reliable and capable of integration with all plant and major PLCs, offering a full suite of add-on modules and API-based integrations to other business systems. The Imperium4 platform consists of planning, maintenance, analytics, and warehousing modules, each designed to address specific production challenges. Imperium4 Planning provides dynamic, timeline-based production scheduling with real-time visibility and error reduction; Imperium4 Maintenance functions as a CMMS to manage planned and unplanned maintenance and stores supplier data and spare parts; Imperium4 Analytics delivers real-time OEE and KPI dashboards with detailed performance insights; Imperium4 Warehousing functions as a WMS with barcode-based processes and real-time stock verification. Optio Systems’ solutions are designed to tackle core production challenges such as scheduling, equipment maintenance, stock management, and performance analysis, with clear benefits communicated through client testimonials about improved quality, efficiency, and plant performance. Notable implementations include the control of John Thompson & Sons, Belfast, the largest and most complex feed mill in Europe, and PPG, Birstall, one of the largest and most complex paint manufacturing sites in the UK. The company emphasizes its ability to improve quality and consistency, enhance factory efficiency, and provide continuous production support through its software and services. Optio Systems’ approach focuses on solving real production challenges by providing integrated, browser-based process control solutions that can connect with existing plant architectures and enterprise systems, supporting the entire operation from scheduling to maintenance and performance analysis. The future outlook is framed around ongoing development of the Imperium4 suite and its capabilities to drive productivity and profitability through comprehensive, integrated process control and data analytics.