Feed Machinery Directory

467 companies · 287 products · 45 countries

Datastor Systems Ltd

Other
Congleton, Cheshire, United Kingdom

Company Profile

Optio Systems is a global provider of process control systems formed through the merger and rebranding of two market-leading brands, DSL and Datastor. The company positions itself as a provider of intelligence, efficiency, and control across multiple industries, including animal feed, grain, paint, and specialist chemicals. With an installed base of more than 200 process control systems worldwide, Optio Systems maintains a sales and engineering presence in the UK and North America, supporting manufacturers to streamline operations, reduce downtime, and maintain consistent product quality. Optio Systems operates two regional sites: Optio Nottingham (formerly DSL) and Optio Congleton (formerly Datastor), reflecting a distributed approach to customer service and project delivery. The portfolio centers on the Imperium4 process control system, a browser-based platform designed for reliability, intelligence, configurability, and Industry 4.0 readiness, with API-based integrations to other business systems and compatibility across plant and major PLCs. Imperium4 provides a comprehensive suite of add-on modules, including Imperium4 Planning for production scheduling with a dynamic, timeline-based interface; Imperium4 Maintenance as a CMMS to manage both planned and unplanned maintenance; Imperium4 Analytics for real-time OEE and KPI dashboards with drill-down capabilities; and Imperium4 Warehousing as a Warehouse Management System to ensure accurate stock records and prevent shipping errors. The platform supports real-time visibility of production, automated data import to reduce errors, and color-coded alerts for late or conflicting orders, enabling quick identification of downtime and schedule issues. Optio Systems emphasizes that its systems are engineered to address contemporary manufacturing challenges such as scheduling, equipment maintenance, stock management, and performance analysis, delivering improvements in quality and efficiency. The company highlights successful deployments, including control of John Thompson & Sons’ Belfast feed mill—the largest and most complex feed mill in Europe—and control of PPG’s large paint site in Birstall, UK. The Imperium4 suite is designed to be secure, modern, and browser-based, with configurations suitable for integration with core control systems. The company alludes to a future outlook focused on expanding its global footprint, enhancing the Imperium4 platform with additional modules, and continuing to support customers across the animal feed, grain, paint, and chemical sectors through advanced process control capabilities that optimize scheduling, maintenance, and performance analysis. Optio Systems’ approach centers on delivering reliable, intelligent, and configurable process control solutions that address real production challenges and drive sustained improvements in productivity and profitability.
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